We support hard-rock mines, mineral processors and aggregate quarries with pump duty verification, hydrocyclone cut-point control, crusher wear-life tracking and documented field service.
Each quote is sized from solids SG, particle distribution, pipe length, static head, target cyclone overflow and planned maintenance window.
| Slurry Pump Train | |
|---|---|
| Duty range | Mill discharge, cyclone feed, tailings transfer and sump return |
| Wet-end options | High-chrome iron, natural rubber, polyurethane and ceramic-lined wear sets |
| Seal arrangement | Expeller, packed gland or mechanical seal selected by water balance and uptime target |
| Classification Circuit | |
| Hydrocyclone cluster | Manifolded clusters with isolation valves, pressure gauges and interchangeable apex sizes |
| Cut-point review | d50c simulation matched to ore SG, feed pressure and circulating load |
| Crushing & Screening | |
| Wear parts | Jaw plates, cone mantle and concave sets, VSI shoes and screen-media decks |
| Documentation | Liner-life log, torque sheet, inspection hold points and change-out SOP |
| Service & Reliability | |
| Response window | 24-hour engineering review with shutdown support planning |
| Reports | Vibration baseline, oil cleanliness, wear measurement and parts-criticality register |
We record impeller clearance, gland water pressure, solids SG and vibration baseline before recommending chrome iron, rubber or ceramic-lined wet ends. That gives plant teams a defensible change-out interval instead of waiting for capacity loss to expose the problem.
Our application engineers review feed pressure, apex size, vortex finder wear and overflow density together. The result is a cyclone cluster that protects recovery while preventing the pump from operating outside its efficiency window.
For jaw and cone circuits, WeirFlow Mining maps wear pattern, closed-side setting behavior and tramp-event history so replacement parts arrive before the shutdown starts and technicians know the hold points.
We compare particle sharpness, size distribution, pH, temperature and duty speed. Rubber often protects fine abrasive slurry, while high-chrome iron suits larger sharp particles and impact-heavy duties.
Yes. We request head curve, solids SG, pipe layout, motor load trend and recent impeller clearance records, then return a duty note and inspection checklist.
Feed flow, solids percent, ore SG, target overflow size, allowable pressure and available footprint are the minimum inputs. Existing manifold drawings help us avoid layout surprises.
Yes. We can quote jaw plates, cone liners, feed-cone protection and screen media as parts packages with measurement sheets and change-out notes.
Send your duty point, ore type, plant bottleneck or shutdown date. We will route it to a pump, cyclone or crushing-circuit specialist rather than a generic sales queue.